YK93400 Gear Teeth Chamfering & Deburring Machine Feature:
1.The machine tool adopts a vertical, fully enclosed housing and is controlled by Siemens CNC system.
2.It is capable of chamfering the full profile of various cylindrical gears and involute spline parts.
3.The machining spindle uses an electric spindle to ensure constant linear cutting speed of the tool.
4.The machine tool employs dry cutting process and is equipped with a bed flushing function to clean away iron chips.
5.It provides a reserved interface for robot integration and can be connected to various automated production lines.
6.Both upper and lower chamfering heads simultaneously process both end faces of the gears.
7.Optional top tip is available, suitable for machining gear shaft parts.
8Optional brush is available for removing fine burrs generated after chamfering.
Excellent chamfering effect; the dimensions, angles, and surface finish can fully meet the requirements of the engineering drawings. Both sides of the tooth profile and the fillet on the tooth root can be machined, ensuring consistent size and no sharp edges on the entire tooth profile after machining.
The machining process adopts milling, and a single tool can basically meet all the machining needs.
The tool uses replaceable inserts (common diamond-shaped machine tool inserts), which are cost-effective and easy to replace.
There are no secondary issues left after gear machining. Due to the use of milling for tooling, the machined teeth will not cause secondary protrusions or tooth failure and breakage due to stress concentration after heat treatment.
The use of tooling milling does not generate dust pollution and meets environmental protection requirements.
Main Technical Parameters
Work piecediameter：Cylindrical outer gear tooth tip rounded:Ф4000mm
Maximum Helix Angle( β):≤28º
Machining gear module :36mm
Maximum work piece weight :≤100kg
Maximum axial height of work piece:≤300mm
Maximumtablerotationspeed:≤ 10rpm
Cutting tool rotation speed:2000～16000rpm
Chamfering width:0.2-1.5mm
Machine Power 35Kw
MachineshapeLength×width×height(mm):2050×2100×2650
Machinenetweight :≤50000kg
Operating ambient temperature:-5～40°C
Air supply requirements:Air pressure0.4～0.7MPa
Controlsystem: Siemens 808D
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