Top 10 Involute gear Cutter manufacturers in the world

1. Star SU (USA)

Star SU is a leading manufacturer of gear cutting tools and machine tools with over 95 years of experience. Their gear manufacturing expertise and cutting tool capabilities make them an ideal supplier for customers across industries like automotive, aerospace, oil & gas, power generation.

Headquartered in Illinois, USA, Star SU has facilities in Virginia along with an extensive distribution network across North America.

Key Products: Hobbs, broaches, shaper cutters, involute gear cutters

 

Reasons for Recommendation:

• Complete range of gear cutting tools - hobs, shaper cutters, broaches, PCD tooling

• Advanced in-house tool engineering capability

• Precision manufacturing processes ensure tight tolerances

• Gear cutting tool reconditioning services maximize tool life

• Solutions for complex gear cutting applications

 

2. Gleason (USA)

Gleason is a prominent global provider of gear production systems and solutions. They design and manufacture machine tools, metrology equipment, gear cutting tools, and software.

 

With over 120 years of experience, Gleason is headquartered in New York and serves customers across the automotive, aviation, wind power, construction, agriculture industries globally.

Key Products: Gear hobs, shaper cutters, carbide tools

Reasons for Recommendation:

• Cutting tools optimized for superior performance on Gleason machines

• Extensive range of standard and custom tool designs

• Industry-leading tool life and consistency

• Continuous tooling innovations focused on increasing productivity

• Technical expertise in gear tool engineering

 

3. Klingelnberg (Germany)

Klingelnberg is a pioneer and global leader in gear technology spanning design, manufacturing, and metrology. They develop advanced machines and tools for bevel gear and cylindrical gear production.

 

Headquartered in Zurich, Switzerland, Klingelnberg serves diverse industries worldwide including automotive, construction machinery, wind power, marine, robotics, and others.

Key Products: Cylindrical gear cutting machines, measuring centers

Reasons for Recommendation:

• Specialized in high-precision cylindrical gear cutting tools

• Proprietary coatings ensure maximum tool life

• Customized tools engineered for specific applications

• Complete gear production systems capability

• Continuous R&D in advanced gear manufacturing

 

4. Dathan (UK)

Dathan Tool and Gauge manufacturers bespoke gear cutting tools tailored for industries like aerospace, defense, Formula 1, oil & gas.

 

Based in England, Dathan has over 50 years of experience in producing specialty gear tools. Their customers include leading companies globally and they are able to manufacture tools up to 4 meters in length.

Key Products: Gear hobs, rack cutters, broaches, power skiving tools

 

Reasons for Recommendation:

• Demonstrated expertise in large, complex custom gear tools manufacturing

• Supplies cutting tools to high-precision, high-quality industries

• Skilled engineering team supporting tool design needs

• Service focused approach with close customer collaboration

• Strong quality commitment and inspection at every stage

 

5. NIDEC (Japan)

NIDEC Corporation is one of the world’s leading manufacturers of electric motors, with advanced material and production technologies. Their machine tools division supplies high-quality gear cutting tools to leading auto manufacturers globally.

 

Headquartered in Japan, NIDEC serves customers across the IT, home electronics, automotive and industrial sectors. It has over 200 group companies in over 40 countries.

Key Products: Motors, blowers, precision machinery including gear tools

Reasons for Recommendation:

• Ultra-hard carbide gear cutters with superb wear resistance

• Tools optimized for micromachining applications

• Engineering support for developing custom tool designs

• Global manufacturing and sales footprint

• Renowned for reliability and consistency

 

6. Mitsubishi Heavy Industries (Japan)

Mitsubishi Heavy Industries is one of the world’s leading industrial firms with interests in aerospace, transportation, energy systems, machine tools and more. Their extensive machine tool division supplies precision gear cutting machines, tools, services, and solutions.

 

Headquartered in Tokyo, Japan - Mitsubishi Heavy Industries serves customers globally through their network of regional offices and partnerships.

Key Products: Gear cutting machines, tools

Reasons for Recommendation:

• Machines, tools and controls from a single manufacturer for an integrated machining system

• Advanced coatings on tools for maximizing durability

• Wide selection of high-quality standard and custom tools

• Strong focus on reliability and precision manufacturing

• Decades of industry experience and innovation

 

7. Sandvik Coromant (Sweden)

Sandvik Coromant is a global industry leader in the machining tools sector. They offer an extensive portfolio of carbide milling tools, inserts, toolholders, and more. Their gear cutting tools enable productive and high-quality gear manufacturing on modern tool machines.

 

Headquartered in Stockholm, Sweden, Sandvik Coromant has a presence in over 150 countries with manufacturing, sales, technical support throughout the major regions.

Key Products: Carbide milling tools, inserts, toolholders, gear cutting tools

Reasons for Recommendation:

• Highly productive gear cutting tools designed for maximum output

• Advanced substrate grades and coatings for durability

• Global application engineering support network

• Focused on boosting gear manufacturing productivity

• Continuous investment in cutting tool innovations

 

8. Star Cutter (USA) 

Star Cutter Company manufactures a broad range of cylindrical gear cutting tools and tool grinding solutions with a legacy of almost 100 years. Their tools equip gear manufacturers with high performance and quality.

 

Headquartered in Michigan, USA - Star Cutter has manufacturing facilities in Virginia, Indiana, and Michigan along with technical sales representation throughout North America

Key Products: Gear hobs, broaches, shaper cutters, tool cutter grinders

 

 

Reasons for Recommendation:

• Diverse portfolio covering virtually all cylindrical gear tools

• Custom tool engineering capability for special applications

• Reconditioning services to extend tool life cycle

• Decades of gear production application expertise

• Solutions tailored for manufacturer's specific needs

 

9. Bourn & Koch (USA)

Bourn & Koch is a leader in precision gear manufacturing technology. They design and build advanced gear cutting and grinding machines, plus the specialized tools needed to operate them.

 

Located in Rockford, Illinois with over 100 years of experience – Bourn & Koch enables high-quality gear production across industries like aerospace, automotive, agriculture, transmissions and others.

Key Products: Gear cutting and grinding machines, tools

Reasons for Recommendation:

• Tools designed specifically for precision gear applications

• Reconditioning support enables longer tool life

• Capability to design and manufacture special custom tools

• Relentless focus on delivering high-quality gear solutions

• Application experts that understand customer needs

 

10. Helios Gear Products (USA)

Helios Gear Products provides integrated gear manufacturing solutions - machines, cutting tools, and services tailored for customer's needs. Their innovative tools boost productivity and profitability.

 

Located in South Elgin, Illinois, USA, Helios combines world-class brands like Mitsubishi, Tecno Machine and their own advanced tool engineering capabilities to serve leading manufacturers globally.

Key Products: Hobbing machines, cutting tools, tool services

 

 

Reasons for Recommendation:

• Broad selection of high-performance cylindrical gear tools

• Experienced application engineers provide technical support

• Focused on enabling profitable gear production

• Repower services to upgrade existing installations

• Single-source provider for gear manufacturing needs