How to select suitable tapping speed for your tapping machine?

electric tapping machine

HIGH PERFORMANCE TAPS RECOMMENDATION SPEED AND FEED CHART

Tapping speeds are determined by many factors. The main ones are:-

1)TappingThread pitch

2) TappingMaterial being tapped

3) Tapping Hole depth

4) Tapping Hole type, through or blind

5) Tapping Depth of thread

6) Tapping Lubricant quality and flow rate

 

Tapping speeds can be calculated with:- RPM = Feed speed (SFM) /0.26 x Tap OD

Recommended SFM chart are given as below

General Purpose & Other Tap speed    
Material Grades SFM(uncoated)
P-STEEL  
High Strength Tool Steel A2,D2,P20,H11,H13,S2,01 15-25
Low Carbon A36,12L14,12L15,1005,1018,1020,1108-1119,1213-1215,1513-1518,4012,5015,9310 20-40
Medium Carbon 1040-1095, 1140-1151, 1330-1345, 1520-1572,4023-4063,4120-4161,4330-4340, 4620-4640, 8620-8660, 8740-8750, 6150, 51000, 52100 20-30
M-Stainless Steel  
Austenitic 301-304L, 310, 316L, 321, 347  10-20
Martensitic 403, 410, 416, 420, 430, 431, 440  10-20
Precipitation Hardening 12/8, 15/5, 17/4, AM-350/355/363, PH13-8MO,PH14-8/MO  10-20
K - Cast Irons    
Ductile A536, J434, 60-40-18 15-30
Gray A48, A436, A319, Class 20, G4000 15-30
Malleable A220, A602, J158 30-60
N - Non-Ferrous    
Aluminum Alloys 2014, 2024, 6061, 7075 70-90
Aluminum High Silicon A380, A390 60-80
Brass/Bronze Aluminum Bronze, Low Silicon Bronze 60-100
Composites G-10, Fiberglass, Graphite, Graphite Epoxy, Plastics 50-70
Copper   60-80
Magnesium   60-80
S - High Temp Alloys    
Cobalt Base Stellite, HS-21, Haynes 25/188, X40, L605  
Iron Base Incoloy 800-802, Multmet N-155, Timkin 16-25-6,
Carpenter 22-b3
 10-25
Nickel Base Inconel 625/718, Inco 700, 713C, 718, Monel 400-
401, 404, K401, Rene, Rene 41 & 95 Hastelloy,
Waspoloy, Udimet 500 & 700
 10-25
Titanium Commercially Pure, 6Al-4V, ASTM 1/2/3, 6Al-25N-
4Zr-2Mo-Si, Ti-8Al-1Mo, Ti-8Al-4Mo
 5-15

 

 

With so many factors affecting tapping speeds there may need to be some experimentation to find the ideal. One suggestion is to start at the slowest speed and work up.

 

Tapping speeds should be decreased if :-

1) Tapping Lubricant is poor, or flow is restricted

2) Tapping Bottom lead or Spiral flute taps are used

3) Tapping Thread depth (%) increases.

4) Tapping Thread pitch is coarse

5) Tapping Cutting taper threads (50% normal speed)

6) Tapping Cutting Acme or Trapezoidal threads (40% normal speed)

 

Tapping speeds can be increased if:-

1) Tapping Thread depth decreases

2) Tapping Thread pitch is fine

3) Tapping Coolant flow and quality is good

4) Tapping Spiral point taps are used

 

electric tapping machine

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