BS 3692 Bolt Size Chart

Bolts are mechanical tools used to connect two or more parts with each other. Technically they are mechanical fasteners that come with a nut on them. A joint that is bolted can be disassembled and reassembled easily. This is one of the many reasons bolts are used comparatively more than other mechanical fasteners. They also have a great role to play in the manufacturing of steel structures. 

BS 3692 bolts are specific types of carbon steel and come in various metric sizes ranging from M1.6 to M68. There are numerous types of BS 3692 bolts such as eye, wheel, and machine bolts. These BS 3692 bolts contain structural grades that allow quenching and tempering. Due to the effectiveness of these bolts, they are used abundantly. The BS EN 3692 bolts have good ductility and malleability while BS 3692 Carriage bolts have very good strength and tolerance. 

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    1. What is the British standard for bolts?

    British Standards were established in 1901 in order to standardize steel sections and screw threads that are used in manufacturing. First called the British Engineering Standards Association (BESA) until 1931, later it was renamed the British Standards Institute and remains operational even today. The latest British Standard indexes for bolts are as follows:

    A1_1939_5A1 A27_1950
    A1_1940_6A1 A28_1950
    A4_1949_3A4 A31-54_1951
    A16_1939 A116_1956_2A116
    A17_1942 A117_1956_2A117
    A24_1949 A122-124_1959
    A25_1950_replaces_2A15 A171_1956_2A171
    A25_1950 A242-245_1974
    A26_1949 A246-249_1974
    A27_1950_replaces_A16 A250-253_1974

    2. How to Measure the Size of a Bolt?

    BS 3692 bolts come in various sizes. However, there is a specific way in which bolt sizes are measured. A single bolt’s size is specified based on various dimensions like the bolt’s diameter, the length of the shank, the pitch of the thread, grade, the length of the thread and the size of the head. Although bolts can be measured in the metric of millimeters, the standard, international unit to measure bolts is in inches.

    Table 1 — Basis for standard thread lengths

    Nominal length of bolt l

    Length of threadb

    Up to and including 125 mm

    2d + 6 mm

    Over 125 mm up to and including 200 mm

    2d + 12 mm

    Over 200 mm

    2d + 25 mm

    Table 2 — Strength grade designations of steel bolts and screws

    Strength grade designation

    4.6

    4.8

    5.6

    5.8

    6.8

    8.8

    10.9

    12.9
    Tensile strength Rm min. N/mm2

    400

    400

    500

    500

    600

    800

    1000

    1200

    Yield stress Re min. N/mm2

    240

    320

    300

    400

    480

    -

    -

    -

    Stress at permanent set limit R0.2 N/mm2

    -

    -

    -

    -

    -

    640

    900

    1080

    Table 3 — Strength grade designations of steel nuts
    Strength grade designation 4 5 6 8 10 12
    Proof load stress N/mm2 400 500 600 800 1000 1200
    Table 4 — Recommended bolt and nut combinations
    Grade of bolt 4.6 4.8 5.6 5.8 6.8 8.8 10.9 12.9
    Recommended grade 4 4 5 5 6 8 10 12

    If you are looking for a suitable bolt for an assembly, these are the steps you need to follow in order to find the most accurate one.

    Step 1: Measure the diameter of the shank

    The bolt’s shaft is known as the shank. The shaft’s diameter is the first dimension that is used to measure the size of a bolt. You can use a calliper or a bolt gauge to measure this.

    Step 2: Determine the pitch of the thread

    The number of threads per inch on the bolt’s shank is known as the thread pitch. You can simply count the number of threads in one inch to calculate this particular measurement. If the length of the shank is lesser than one inch, then the number of threads needs to be multiplied to reach a complete inch.

    Step 3: Measure the length of the shank

    The length starting from the tip of the fastener where the shank meets the head is to be measured.

    Step 4: Determine the grade of the bolt

    The grade of the bolt is determined using the type of metal that is used when manufacturing the bolt. This is indicated by the markings on the head of the bolt. However, as you cannot remember all the markings and their specifications, here is a complete guide for finding the grade of bolts.

    Step 5: Determine the shape of the bolt’s head

    Most bolts have a hexagonal shape (six-sided). However, in some cases, bolts with a four-sided square-shaped head or a dome-shaped head are required.

    Step 6: Measure the length of the threaded portion of the bolt

    Unlike in step 3, where we measure the length of the whole shank, in this step, it is required to only measure the length of only the threaded portion of the bolt. When you want to choose between a standard hex bolt and a fully threaded tap bolt, this measurement can come in handy.

    3. How to understand the bolt size chart?

    Bolts are measured using several factors like diameter, pitch and length. For instance, in M16-1.0*20, ‘M’ refers to the metric thread designation.’8’ refers to the nominal diameter (in millimetres), 1.0 refers to the pitch, and 20 refers to the length. A detailed view of the standard measurement used to determine the standard size of a single bolt to serve your purposes is given in the next section of the article.

    4. What is the Standard Size of the BS 3692?

    Although nuts and bolts come in various sizes, their application may differ according to the requirements.

    • For hot-dip galvanized nuts, the dimensions apply before galvanizing.
    •  P is the pitch of thread.
    • dw, max. = actual
    •  β = 15⁰ to 30⁰
    •  Incomplete thread u = 2P

    Dimensional standard size chart of BS 3692 bolts is given below:

    Nominal Pitch of thread P Width across corners e Width across flats s Thickness of head k Thread Length b Transition Diameter da Dia. of washer face dw Diameter of unthreaded shank ds Radius under head r Depth of washer face c Major Diameter (D) Pitch Diameter (D1) Minor Diameter (D2)
    MM Min. Max. Min. Max. Min. Max. Bolt Bolt 125-200 Bolt Max. Min. Max. Min. Max. Min. Max. Max. Min. Min. Min. Max. Max.
    ≤125 ≥200
    M-16 2.00 26.75 27.70 23.67 24.00 9.82 10.18 38.00 44.00 57.00 18.20 23.02 23.27 15.73 16.00 0.60 1.10 0.40 15.68 15.96 14.50 14.60 13.80
    M-18 2.50 30.14 31.20 26.67 27.00 11.79 12.22 42.00 48.00 61.00 20.20 26.02 26.27 17.73 18.00 0.60 1.10 0.40 17.62 17.96 16.15 16.25 15.25
    M-20 2.50 33.53 34.60 29.67 30.00 12.79 13.22 46.00 52.00 65.00 22.40 28.80 29.27 19.67 20.00 0.80 1.20 0.40 19.62 19.96 18.15 18.25 17.25
    M-22 2.50 35.72 36.90 31.61 32.00 13.78 14.22 50.00 56.00 69.00 24.40 30.74 31.21 21.67 22.00 0.80 1.20 0.40 21.62 21.96 20.15 20.25 19.25
    M-24 3.00 39.98 41.60 35.38 36.00 14.78 15.22 54.00 60.00 73.00 26.40 34.51 34.98 23.67 24.00 0.80 1.20 0.50 23.58 23.95 21.80 21.90 20.70
    M-27 3.00 45.63 47.30 40.38 41.00 16.78 17.22 60.00 66.00 79.00 30.40 39.36 39.98 36.67 27.00 1.00 1.70 0.50 26.58 26.95 24.80 24.90 23.70
    M-30 3.50 51.28 53.10 45.38 46.00 18.74 19.26 66.00 72.00 85.00 33.40 44.36 44.98 29.67 30.00 1.00 1.70 0.50 29.52 29.95 27.50 27.60 26.16
    M-33 3.50 55.80 57.70 49.38 50.00 20.74 21.26 72.00 78.00 91.00 36.40 48.36 48.98 32.61 33.00 1.00 1.70 0.50 32.52 32.95 30.50 30.60 29.16
    M-36 4.00 61.31 63.50 54.26 55.00 22.74 23.26 78.00 84.00 97.00 39.40 53.24 53.86 35.61 36.00 1.00 1.70 0.50 35.46 35.94 33.15 33.25 31.61
    M-39 4.00 66.96 69.30 59.26 60.00 24.74 25.26 84.00 90.00 103.0 42.40 58.24 58.86 38.61 39.00 1.00 1.70 0.60 38.46 38.94 36.20 36.30 34.61
    M-42 4.50 72.61 75.10 64.26 65.00 25.74 26.26 90.00 96.00 109.0 45.60 63.04 63.76 41.61 42.00 1.20 1.80 0.60 41.44 41.94 38.80 38.90 37.07
    M-45 4.50 78.26 80.80 69.26 70.00 27.74 28.26 96.00 102.0 115.0 48.60 68.04 68.76 44.61 45.00 1.20 1.80 0.60 44.44 44.94 41.80 41.90 40.07
    M-48 5.00 83.91 86.60 74.26 75.00 29.74 30.26 102.0 108.0 121.0 52.60 73.04 73.76 47.61 48.00 1.60 2.30 0.60 47.40 47.93 44.50 44.60 42.52
    M-52 5.00 89.56 92.40 79.26 80.00 32.69 33.21 110.0 116.0 129.0 56.60 - - 51.54 52.00 1.60 2.30 - 51.40 51.93 48.50 48.60 46.52
    M-56 5.50 95.07 98.10 84.13 85.00 34.69 25.31 118.0 124.0 137.0 63.00 - - 55.54 56.00 2.00 3.50 - 55.36 55.92 52.10 52.20 49.97
    M-60 5.50 100.72 103.90 89.13 90.00 37.69 38.31 - 132.0 145.0 67.00 - - 59.54 60.00 2.00 3.50 - 59.36 59.92 57.85 57.95 53.97
    M-64 6.00 106.37 109.70 94.13 95.00 39.69 40.31 - 140.0 153.0 71.00 - - 63.54 64.00 2.00 3.50 - 63.32 63.92 59.80 59.90 57.42

     

    Bolt Shank Length Ls & Lg size chart as below:

    L

    Total Length

    Total Length

    M-16

    M-18

    M-20

    M-22

    M-24

    M-27

    M-30

    M-33

    M-36

    Nominal length

    Min.

    Max.

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    Ls

    Lg

    min.

    max.

    min.

    max.

    min.

    max.

    min.

    max.

    min.

    max.

    min.

    max.

    min.

    max.

    min.

    max.

    min.

    max.

    70

    68.50

    71.50

    22.00

    32.00

    15.50

    28.00

    11.50

    24.00

    80

    78.50

    81.50

    32.00

    42.00

    25.50

    38.00

    21.50

    34.00

    90

    88.25

    91.75

    42.00

    52.00

    35.50

    48.00

    31.50

    44.00

    27.50

    40.00

    21.00

    36.00

    100

    98.25

    101.75

    52.00

    62.00

    45.50

    58.00

    41.50

    54.00

    37.50

    50.00

    31.00

    46.00

    25.00

    40.00

    16.50

    34.00

    110

    108.25

    111.75

    62.00

    72.00

    55.50

    68.00

    51.50

    64.00

    47.50

    60.00

    41.00

    56.00

    35.00

    50.00

    26.50

    44.00

    120

    118.25

    121.75

    72.00

    82.00

    65.50

    78.00

    61.50

    74.00

    57.50

    70.00

    51.00

    66.00

    45.00

    60.00

    36.50

    54.00

    130

    128.00

    132.00

    76.00

    86.00

    69.50

    82.00

    65.50

    78.00

    61.50

    74.00

    78.00

    55.00

    49.00

    64.00

    40.50

    58.00

    34.50

    52.00

    26.00

    46.00

    140

    138.00

    142.00

    86.00

    96.00

    79.50

    92.00

    75.50

    88.00

    71.50

    84.00

    88.00

    65.00

    59.00

    74.00

    50.50

    68.00

    44.50

    62.00

    36.00

    56.00

    150

    148.00

    152.00

    96.00

    106.00

    89.50

    102.00

    85.50

    98.00

    81.50

    94.00

    98.00

    75.00

    69.00

    84.00

    60.50

    78.00

    54.50

    72.00

    46.00

    66.00

    160

    158.00

    162.00

    106.00

    116.00

    99.50

    112.00

    95.50

    108.00

    91.50

    104.00

    108.00

    85.00

    79.00

    94.00

    70.50

    88.00

    64.50

    82.00

    56.00

    76.00

    170

    168.00

    172.00

    116.00

    126.00

    109.50

    122.00

    105.50

    118.00

    101.50

    114.00

    118.00

    95.00

    89.00

    104.00

    80.50

    98.00

    74.50

    92.00

    66.00

    86.00

    180

    178.00

    182.00

    126.00

    136.00

    119.50

    132.00

    115.50

    128.00

    111.50

    124.00

    128.00

    105.00

    99.00

    114.00

    90.50

    108.00

    84.50

    102.00

    76.00

    96.00

    190

    188.00

    192.00

    136.00

    146.00

    129.50

    142.00

    125.50

    138.00

    121.50

    134.00

    138.00

    115.00

    109.00

    124.00

    100.50

    118.00

    94.50

    112.00

    86.00

    106.00

    200

    197.70

    202.30

    146.00

    156.00

    139.50

    152.00

    135.50

    148.00

    131.50

    144.00

    148.00

    125.00

    119.00

    134.00

    110.50

    128.00

    104.50

    122.00

    96.00

    116.00

    210

    207.70

    212.30

    153.00

    154.00

    136.50

    149.00

    132.50

    145.00

    128.50

    141.00

    122.00

    137.00

    116.00

    131.00

    107.50

    125.00

    101.50

    119.00

    93.00

    113.00

    220

    217.70

    222.30

    163.00

    164.00

    146.50

    159.00

    142.50

    155.00

    138.50

    151.00

    132.00

    147.00

    126.00

    141.00

    117.50

    135.00

    111.50

    129.00

    103.00

    123.00

    230

    227.70

    232.30

    173.00

    174.00

    156.50

    169.00

    152.50

    165.00

    148.50

    161.00

    142.00

    157.00

    136.00

    151.00

    127.50

    145.00

    121.50

    139.00

    113.00

    133.00

    240

    237.70

    242.30

    183.00

    184.00

    166.50

    179.00

    162.50

    175.00

    158.50

    171.00

    152.00

    167.00

    146.00

    161.00

    137.50

    155.00

    131.50

    149.00

    123.00

    143.00

    250

    247.70

    252.30

    193.00

    194.00

    176.50

    189.00

    172.50

    185.00

    168.50

    181.00

    162.00

    177.00

    156.00

    171.00

    147.50

    165.00

    141.50

    159.00

    133.00

    153.00

    260

    257.40

    262.60

    203.00

    204.00

    186.50

    199.00

    182.50

    195.00

    178.50

    191.00

    172.00

    187.00

    166.00

    181.00

    157.50

    175.00

    151.50

    169.00

    143.00

    163.00

    270

    267.40

    272.60

    213.00

    214.00

    196.50

    209.00

    192.50

    205.00

    188.50

    201.00

    182.00

    197.00

    176.00

    191.00

    167.50

    185.00

    161.50

    179.00

    153.00

    173.00

    280

    277.40

    282.60

    223.00

    224.00

    206.50

    219.00

    202.50

    215.00

    198.50

    211.00

    192.00

    207.00

    186.00

    201.00

    177.50

    195.00

    171.50

    189.00

    163.00

    183.00

    290

    287.40

    292.60

    233.00

    234.00

    216.50

    229.00

    212.50

    225.00

    208.50

    221.00

    202.00

    217.00

    196.00

    211.00

    187.50

    205.00

    181.50

    199.00

    173.00

    193.00

    300

    297.40

    302.60

    243.00

    244.00

    226.50

    239.00

    222.50

    235.00

    218.50

    231.00

    212.00

    227.00

    206.00

    221.00

    197.50

    215.00

    191.50

    209.00

    183.00

    203.00

    310

    307.40

    312.60

    253.00

    254.00

    236.50

    249.00

    232.50

    245.00

    228.50

    241.00

    222.00

    237.00

    216.00

    231.00

    207.50

    225.00

    201.50

    219.00

    193.00

    213.00

    320

    317.15

    322.85

    263.00

    264.00

    246.50

    259.00

    242.50

    255.00

    238.50

    251.00

    232.00

    247.00

    226.00

    241.00

    217.50

    235.00

    211.50

    229.00

    203.00

    223.00

    330

    327.15

    332.85

    273.00

    274.00

    256.50

    269.00

    252.50

    265.00

    248.50

    261.00

    242.00

    257.00

    236.00

    251.00

    227.50

    245.00

    221.50

    239.00

    213.00

    233.00

    340

    337.15

    342.85

    283.00

    284.00

    266.50

    279.00

    262.50

    275.00

    258.50

    271.00

    252.00

    267.00

    246.00

    261.00

    237.50

    255.00

    231.50

    249.00

    223.00

    243.00

    350

    347.15

    352.85

    293.00

    294.00

    276.50

    289.00

    272.50

    285.00

    268.50

    281.00

    262.00

    277.00

    256.00

    271.00

    247.50

    265.00

    241.50

    259.00

    233.00

    253.00

    360

    357.15

    362.85

    303.00

    304.00

    286.50

    299.00

    282.50

    295.00

    278.50

    291.00

    272.00

    287.00

    266.00

    281.00

    257.50

    275.00

    251.50

    269.00

    243.00

    263.00

    370

    367.15

    372.85

    313.00

    314.00

    296.50

    309.00

    292.50

    305.00

    288.50

    301.00

    282.00

    297.00

    276.00

    291.00

    267.50

    285.00

    261.50

    279.00

    253.00

    273.00

    380

    377.15

    382.85

    323.00

    324.00

    306.50

    319.00

    302.50

    315.00

    298.50

    311.00

    292.00

    307.00

    286.00

    301.00

    277.50

    295.00

    271.50

    289.00

    263.00

    283.00

    390

    387.15

    392.85

    333.00

    334.00

    316.50

    329.00

    312.50

    325.00

    308.50

    321.00

    302.00

    317.00

    296.00

    311.00

    287.50

    305.00

    281.50

    299.00

    273.00

    293.00

    400

    397.15

    402.85

    343.00

    344.00

    326.50

    339.00

    322.50

    335.00

    318.50

    331.00

    312.00

    327.00

    306.00

    321.00

    297.50

    315.00

    291.50

    309.00

    283.00

    303.00

    410

    407.15

    412.85

    353.00

    354.00

    336.50

    349.00

    332.50

    345.00

    328.50

    341.00

    322.00

    337.00

    316.00

    331.00

    307.50

    325.00

    301.50

    319.00

    293.00

    313.00

    420

    416.85

    423.15

    363.00

    364.00

    346.50

    359.00

    342.50

    355.00

    338.50

    351.00

    332.00

    347.00

    326.00

    341.00

    317.50

    335.00

    311.50

    329.00

    303.00

    323.00

    430

    426.85

    433.15

    373.00

    374.00

    356.50

    369.00

    352.50

    365.00

    348.50

    361.00

    342.00

    357.00

    336.00

    351.00

    327.50

    345.00

    321.50

    339.00

    313.00

    333.00

    440

    436.85

    443.15

    383.00

    384.00

    366.50

    379.00

    362.50

    375.00

    358.50

    371.00

    352.00

    367.00

    346.00

    361.00

    337.50

    355.00

    331.50

    349.00

    323.00

    343.00

    450

    446.85

    453.15

    393.00

    394.00

    376.50

    389.00

    372.50

    385.00

    368.50

    381.00

    362.00

    377.00

    356.00

    371.00

    347.50

    365.00

    341.50

    359.00

    333.00

    353.00

    460

    456.85

    463.15

    403.00

    404.00

    386.50

    399.00

    382.50

    395.00

    378.50

    391.00

    372.00

    387.00

    366.00

    381.00

    357.50

    375.00

    351.50

    369.00

    343.00

    363.00

    470

    466.85

    473.15

    413.00

    414.00

    396.50

    409.00

    392.50

    405.00

    388.50

    401.00

    382.00

    397.00

    376.00

    391.00

    367.50

    385.00

    361.50

    379.00

    353.00

    373.00

    480

    476.85

    483.15

    423.00

    424.00

    406.50

    419.00

    402.50

    415.00

    398.50

    411.00

    392.00

    407.00

    386.00

    401.00

    377.50

    395.00

    371.50

    389.00

    363.00

    383.00

    490

    486.85

    493.15

    433.00

    434.00

    416.50

    429.00

    412.50

    425.00

    408.50

    421.00

    402.00

    417.00

    396.00

    411.00

    387.50

    405.00

    381.50

    399.00

    373.00

    393.00

    500

    496.85

    503.15

    443.00

    444.00

    426.50

    439.00

    422.50

    435.00

    418.50

    431.00

    412.00

    427.00

    406.00

    421.00

    397.50

    415.00

    391.50

    409.00

    383.00

    403.00

    NOTE : preferred lengths are defined in terms of ls and lg:
    a)  P is the pitch of the thread.
    b)  For lnom u 125 mm.
    c)  For 125 mm <lnom u 200 mm.
    d)  For lnom>200 mm.
    e)  kw,min= 0,7 kmin.
    f)  lg,maxlnom− b.
    lg,minlg,max− 5 P.

    Dimensional standard size chart of BS 3692 bolts is given below:

    S. No. Size Pitch (p) Width across corner (e) Width across Flat (s) Thickness (m) Major Diameter D Pitch Diameter D1 Minor Diameter D2
    mm Min. Max. Min. Max. Min. Max. Min. Min. Max. Min. Max.
    1 M-16 2 26.75 27.7 23.67 24 12.57 13 16 14.7 14.93 13.84 14.21
    2 M-18 2.5 30.14 31.2 26.67 27 14.57 15 18 16.38 16.6 15.6 15.7
    3 M-20 2.5 33.53 34.6 29.67 30 15.57 16 20 18.38 18.6 17.6 17.7
    4 M-22 2.5 35.72 36.9 31.61 32 17.57 18 22 20.38 20.6 19.6 19.7
    5 M-24 3 39.98 41.6 35.38 36 18.48 19 24 22.05 22.32 20.7 20.8
    6 M-27 3 45.63 47.3 40.38 41 21.48 22 27 25.05 25.32 23.8 23.9
    7 M30 3.5 51.28 53.1 45.38 46 23.48 24 30 27.73 28.01 26.5 26.6
    8 M-33 3.5 55.8 57.7 49.38 50 25.48 26 33 30.73 31.01 29.2 29.3
    9 M-36 4 61.31 63.5 54.26 55 28.48 29 36 33.4 33.7 32.1 32.2
    10 M-39 4 66.96 69.3 59.26 60 30.38 31 39 36.4 36.7 35.1 35.2
    11 M-42 4.5 72.61 75.1 64.26 65 33.38 34 42 39.08 39.39 37.6 37.7
    12 M-45 4.5 78.26 80.8 69.26 70 35.38 36 45 42.08 42.39 40.9 41
    13 M-48 5 83.91 86.6 74.26 75 37.38 38 48 44.75 45.09 43.1 43.2
    14 M-52 5 89.56 92.4 79.26 80 41.38 42 52 48.75 49.09 47.5 47.6
    15 M-56 5.5 95.07 98.1 84.13 85 44.38 45 56 52.43 52.78 50.8 50.9
    16 M-60 5.5 100.72 103.9 89.13 90 47.38 48 60 56.43 56.78 54.9 55
    17 M-64 6 106.37 109.7 94.13 95 50.26 51 64 60.1 60.48 57.8 57.9

     

    As given below, the strength grade designation system for steel bolts and screws consists in accordance with BS EN ISO 898-1.

    The composition of the materials that are used in manufacturing steel nuts varies based on purpose. The reference chart for the chemical composition of the materials used in manufacturing steel nuts.

    5. What is the application of the BS 3692 bolt?

    Due to its many advantages, BS 3692 bolts are used in numerous fields for various applications. The high ductility, malleability, strength, tolerance and tensility of BS 3692 bolts are some beneficial features of these bolts. BS 3692 Anchor bolts can also be heat treated which results in higher performance and increases their tolerance. Some applications of BS 3692 bolts are;

    • Wind farms
    • Nuclear Power plants
    • Railways
    • Solar thermal plants
    • Photovoltaic plants
    • Joining pumps and valves 
    • Petrochemical industry 
    • Water pipelines
    • Sewage treatment  
    • Wastewater treatment
    • Building ships

    6. Conclusion

    Bolts are considered one of the fasteners, widely used in the world. When the present manufacturing industry is considered, there are many types of nuts and bolts that almost look almost similar but have their own differences.

    There are many types of bolts such as Anchor bolt, Carriage bolt, Flange bolt, Hanger bolt, Hex bolt and etc. However, due to its many advantages like durability and high agility, BS 3692 bolts are used widely for various purposes that serve many applications. The manufacturing industry uses these bolts as they have high flexibility and durability.

    Due to the ability of quick assembly and disassembly, the durability, and strength of bolts have become one of the basic requirements in the manufacturing industry.

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